In the dynamic landscape of the bakery industry efficiency and speed represent a fundamental shift in how bakers approach their production process. To assist customers in overcoming complexities in the installation process, hence reducing downtime, GEA has been offering the possibility of preassembling modules at the production facility in Verona, Italy.

Mario Da Ros

“The aim of plug & play ovens is to speed up the installation process, in order to reduce production downtime at the customer facility” says Mario Da Ros - Senior Director Project Management at GEA. “Preassembled ovens are a great way to ensure a high-quality installation phase of our ovens, given that it is mainly carried out at our own facility” he continues.

At the beginning of the project to create a Plug-and-Play-Service, the GEA engineers carried out a theoretical study on a 65 m long and 1.2 m wide oven. Considering that there are many factors in place such as conveyor belt, fuel and heating system used, a good estimate of the time needed to install the disassembled oven is around 45 days. With the Plug-and-Play option it is now possible to reduce the installation time to as little as 20 days. 

The impressive benefits of this new plug-and-play option were recently demonstrated during the installation of a very large oven for an overseas customer. Gianluca Dolci - Senior Director Project Execution at GEA reports: “In December 2023 we delivered a 124 m long and 1.6 m wide oven to Indonesia. We managed to display all 58 pre-assembled modules in five days, which meant that GEA electricians could start working on the oven at the customer’s site at the same time as GEA mechanics, a huge advantage that guarantees a much faster installation. In this case, the 124 m oven took four weeks instead of eight thanks to the pre-assembled modules.”